Bulk Loader System for Dust-Free Cement & Fly Ash Loading
(Sistem Pemuatan Curah untuk Semen & Fly Ash Tanpa Debu)
High-efficiency bulk loading solution with integrated dust control and automatic operation
Overview
The LVRUI bulk loader system is designed for closed, dust-free truck and tanker loading. It connects with silos, hoppers, or conveyors and uses a telescopic loading spout with integrated filter baghouse to ensure clean and efficient operation. The system fills the tanker automatically according to material level and stops when the loading is complete.
Bulk loader systems are widely used in cement plants, fly ash terminals, dry mortar production, and powder storage silos. With reliable sealing, long service life, and automatic control options, LVRUI provides a complete solution for powder and granular material loading.
The bulk loader can be integrated with upstream equipment such as air slide conveyors and flow control gates to ensure stable material feeding.
Bulk loader systems follow international dust emission standards such as the U.S. EPA guidelines.
Working Principle
Material flows from the silo through a slide gate into the loading spout. When the spout touches the truck inlet, the limit sensors allow loading and the dust is captured by the top filter while material fills the tanker.
The high-level sensor automatically stops the system to avoid overfilling. After loading is completed, the spout retracts and seals to prevent material leakage. This principle ensures safe, efficient, and dust-free bulk material loading.
This controlled loading process ensures stable material flow, precise loading control, and dust-free bulk material handling throughout the entire operation.
Features
✅ Fully enclosed loading, dust-free design
✅ Telescopic loading spout (manual / electric)
✅ Integrated or external dust collector
✅ Automatic stop by high-level sensor
✅ Anti-overflow protection & interlock
✅ Capacity 50–600 t/h
✅ Suitable for cement, fly ash, grain, lime, clinker powder
The bulk loader is available with manual, pneumatic, or electric drive options and can be connected with weighing systems, dust collectors, level indicators, and automatic silos. LVRUI provides carbon steel and stainless steel options for abrasive and high-temperature materials.
Advantages
✅ Dust emissions ≤ 20 mg/Nm³
✅ Faster loading, reduced truck time
✅ Less material waste and environmental pollution
✅ Compatible with existing silos and conveyors
✅ Low operating cost and easy maintenance
LVRUI bulk loader systems reduce dust emissions, increase loading speed, minimize truck waiting time, and significantly lower material loss during transportation.
LVRUI bulk loader systems help reduce dust emissions, shorten truck loading time, and significantly improve logistics efficiency in bulk material handling operations.
Applications
✅ Cement plants
✅ Grinding stations
✅ Fly ash terminals
✅ Dry mortar plants
✅ Bulk powder storage silos
LVRUI bulk loading systems are suitable for powdered materials including cement, fly ash, lime powder, gypsum, grain, and dry mortar materials used in industrial conveying operations.
Product Types
LVRUI offers multiple bulk loader configurations to match different silo layouts, loading capacities, and site conditions.
FAQS About Bulk Loader System
Is the bulk loader system suitable for high-dust materials like cement and fly ash?
Yes. LVRUI bulk loader systems are specifically designed for high-dust bulk materials such as cement, fly ash, lime, and dry powders. The fully enclosed loading structure combined with integrated dust collection ensures dust-free operation and compliance with environmental regulations.
Can the bulk loader be integrated with existing silos and conveyors?
Absolutely. The system can be customized to connect with existing silos, hoppers, belt conveyors, air slide conveyors, or screw conveyors, ensuring smooth integration into current bulk material handling systems.
Is automatic loading control available?
Yes. Bulk loader systems can be equipped with level sensors, weighing systems, and automatic shut-off controls to prevent overfilling, reduce material loss, and improve loading accuracy.
Ready to Get a Reliable Bulk Loader System?
Partner with LVRUI for professional bulk material handling solutions and responsive technical support.
✅ Get expert quotation and customized solution within 12 hours.
✅ Factory direct supply with strict quality control
✅ Professional engineering support from experienced team
✅ Stable delivery for overseas industrial projects