Double Shaft Mixer | High-Performance Powder & Granular Blending
Industrial Mixer for Uniform Cement, Powder & Granular Material with Low-Maintenance Operation
Mixer Poros Ganda Andal untuk Pencampuran Serbuk & Granular Efisien
Overview
The Double Shaft Mixer, also known as a twin shaft mixer, is an industrial mixing solution designed for uniform and efficient blending of powders and granular materials, including cement, fly ash, lime powder, alumina, and feldspar. Featuring two counter-rotating shafts with high-intensity paddles, it delivers fast mixing performance, continuous operation, and consistent output quality, ideal for high-capacity cement plants and bulk material processing facilities.
This industrial twin shaft mixer is widely used in cement blending, dry mortar production, fly ash conditioning, lime powder treatment, and other bulk material processing applications where low-maintenance, high-efficiency mixing is required. Its robust construction ensures stable performance, minimizes downtime, and provides reliable operation in Indonesia, Southeast Asia, and global industrial markets.
For industry safety standards, refer to OSHA guidelines on combustible dust hazards.
Features
✅ Two high-intensity parallel mixing shafts for uniform and fast blending of powders, granular materials, and cement.
✅ Adjustable moisture control for precise mixing of dry mortar, cement, and other bulk materials.
✅ Strong, wear-resistant paddles for long-term durability in abrasive material handling.
✅ Low-maintenance design ensures long service life and stable operation.
✅ Sealed body construction reduces dust leakage and ensures a clean, safe working environment.
✅ Versatile applications: suitable for cement plants, dry mortar production, fly ash conditioning, lime powder treatment, and other bulk material processing systems.
✅ Compatible with pneumatic, gravity, or mechanical conveying systems for industrial mixing efficiency.
Explore related dust control solutions for cleaner, safer, and more efficient powder and granular material blending operations.
Technical Specifications
| Model | DSG100 | DSG150 | DSG200 |
|---|---|---|---|
| Capacity (t/h) | 50–100 | 80–150 | 120–200 |
| Mixing Time (s) | 60–120 | 60–120 | 60–120 |
| Power (kW) | 11–18.5 | 18.5–22 | 22–30 |
| Moisture Content | 5–12% adjustable | 5–12% adjustable | 5–12% adjustable |
| Discharge Gate | Pneumatic | Pneumatic | Pneumatic |
| Wear Liner | High manganese / alloy steel | High manganese / alloy steel | High manganese / alloy steel |
*Technical specifications are for reference only and can be customized upon request.
The above twin shaft mixer specifications are for reference only. Mixing capacity, paddle configuration, liner material, and drive power can be customized according to different powders, fly ash properties, and production requirements.
Applications
✅ Cement blending and cement powder mixing for high-capacity industrial plants.
✅ Dry mortar mixing for consistent quality and moisture control.
✅ Fly ash conditioning for cement and construction material production.
✅ Lime powder treatment for industrial and chemical processing.
✅ Waste solid material mixing for environmentally safe handling.
✅ Sludge and industrial waste conditioning in treatment and recycling facilities.
To build a complete powder mixing and conveying line, the double shaft mixer can be integrated with an Air Slide Conveyor for efficient powder transfer.
For controlled powder feeding and discharge, the system can also be combined with a Screw Conveyor.
FAQS About Double Shaft Mixers
What is a double shaft mixer used for?
A double shaft mixer is designed for uniform mixing of powders and granular materials such as cement, fly ash, dry mortar, lime powder, and industrial solids. It is commonly applied in continuous and batch mixing systems in cement plants, dry mortar production, and bulk material processing facilities in Indonesia, Southeast Asia, and global industrial markets.
Is a twin shaft paddle mixer the same as a twin shaft mixer?
Yes. A double shaft mixer is also known as a twin shaft mixer. Both terms describe the same mixing principle using two counter-rotating shafts with high-intensity paddles, providing fast and uniform mixing for industrial powders and granular materials.
Why is a dual-shaft mixing system suitable for dry mortar production?
Dual-shaft mixers provide high mixing intensity, short mixing time, and uniform distribution of cement, sand, and additives in dry mortar production lines. They ensure consistent quality, low-maintenance operation, and reliable output for industrial applications.
Can a double shaft mixer handle fly ash and fine powders?
Yes. Double shaft mixers are widely used for fly ash conditioning and fine powder mixing, especially when combined with dust control systems and proper feeding mechanisms. They are ideal for cement plants, mortar facilities, and bulk material processing industries.
How do I choose the right double shaft mixer model?
Mixer selection depends on required capacity, material characteristics, moisture content, and production process. LVRUI engineers can recommend the optimal double shaft mixer model based on your specific application for cement, dry mortar, lime powder, or fly ash processing.
Need a reliable double shaft mixer for your powder mixing system?
Partner with LVRUI for professional bulk material handling solutions and responsive technical support.
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